Professional Acrylic Lampshades (LED LENS) Manufacturer

Q: Acrylic Cast Tube At present, SMEACRYLIC extruded acrylic tube, which can produce a maximum outer diameter of 250mm, but if you need a larger size, you can consider Cast Tube, the outer diameter can reach 600mm, Thickness 10mm, The length is 1.0~1.2M. The manufacturing process is based on liquid MMA raw material, poured into the tube mold, and formed by the centrifugal principle. The dimensional tolerance is large, the process is long, and one piece can be produced. It is suitable for small-scale production. Better, because the molecular weight is high, it can withstand temperature of about 90 degrees, but there will be fine cloth wheel throw marks on the surface. Q: Comparison table of Extruded Tube and Cast Tubes   Acrylic Cast Tube Acrylic Extruded Tube Manufacturing Operation Using liquid MMA raw material, pour it into the tube mold, It is formed by centrifugal principle and has large dimensional tolerance. The production process is long, and one can also be produced, which is suitable for small-scale production. There will be slight cloth wheel throw marks on the surface. Extruded from granular PMMA, with small dimensional tolerance, Fast production speed, suitable for mass production, It is normal to have small mold marks on the surface. Tolerance Large  Small Molecular Weight High (one million) Low (a hundred thousand) Physical properties Good (The molecular weight is high, and the temperature resistance is about 90 degrees) Not Good (the temperature resistance is about 80°) laser cutting OK OK Polishing (cloth wheel) Good (Higher temperature resistance) Not very Good Drilled (thick) Good (Good physical properties, high molecular weight) Need to drill slowly to avoid overheating (more likely to melt) Production restrictions 1 pcs can also be produced Production base quantity required  

Q: SMEACRYLIC packaging       Different from the packaging methods of other factories, 99% of the acrylic products produced by SMEACRYIC are packed in cartons. The advantages of this packaging are: ◆ Convenient warehouse management and control, transparent specifications and quantities. ◆ Properly protect the product to avoid bumps and injuries. ◆ Square arrangement storage, maximize the warehouse. 1. The acrylic sticks are 3-5mm in diameter and are directly bundled in a bundle of 50 pieces. When customers sell, they can save the time for inventory, and increase the strength of the sticks, which is not easy to break.   2. For acrylic rods with a diameter of more than 6mm and acrylic tubes of 8~28mm, each piece is put into a PE bag, which can reduce the risk of friction and scratches on the acrylic rod and strengthen the protection of each acrylic rod/tube. 3. The round tube over 3.30mm is packed with shrink film, and the large tube is then inserted into a round fixed piece to avoid deformation by external force. In addition to slowing down the water absorption of acrylic, it can also reduce the scraping of acrylic fragments during processing and cutting. The risk of injury is not affected by the visual gap between the PE bag and the tube. Always pallet packaging by CFS In order to ensure that the bulk cargo can be safely delivered to the customer, when the bulk cargo is shipped, it must be packaged on pallets to avoid product damage caused by bulk cargo handling. Secured with iron straps. Remarks: Air freight may not necessarily be shipped on pallets due to consideration of customer shipping costs. FCL shipment by sea For customers who leave the whole container, after completing the loading, be sure to pull the rope to protect the goods, and record the photos of the empty container, seal, before and after sealing, so as to ensure the rights and interests of customers.  

      Acrylic Tubes/Rods  are becoming more and more popular in interior design because of their ability to create unique and impressive visual effects. Its interior appears to be something floating in the air.   Design concept: To create a modern, stylish and memorable space, while using the unique properties of acrylic pipe sticks to create a sense of lightness, transparency and space. The following are several cases of acrylic tube stick interior design case sharing:   1. Hall design: Hang multiple acrylic rods of different lengths above the ceiling of the hall, extending vertically from the ceiling to the ground. These tubes can be clear, or you can use different colored acrylic tube sticks to create a variety of different visual effects. REF.: https://www.jasboutique.co.uk     2. Exhibition compartment: Utilize the transparent properties and changeable colors of acrylic tube materials to create a unique and memorable display effect. These booth partitions are usually used in various types of exhibitions, exhibitions, events, showrooms and other places to divide the display space, display products or services, and attract the attention of the audience. REF.: https://www.pinterest.com/     3. Enclosure design: This design uses acrylic materials to build enclosures, replacing traditional brick walls or other solid material enclosures. Its transparent or translucent properties allow light to pass through and produce unique visual effects, making the space Full of lightness and openness. Although the acrylic fence is transparent, its material is generally strong and durable, and has good compression and impact resistance. This makes it not lose to traditional fence materials in terms of safety. REF.: 2022 Park Qunjian Project   4. Back wall design: Acrylic tube back wall design uses transparent acrylic tube materials for sandblasting and LED lighting to create a unique and modern background, enhance the atmosphere of the space and attract visual effects, making the entire back wall Full of life and vitality. REF.: Li Lin Design   5. Screen design: This design combines acrylic tube screen and flowing water elements to create a unique and stunning visual enjoyment. In addition, LED lights are used to illuminate the inside of the acrylic tube or under the flowing water, which can create a unique lighting atmosphere at night and enhance the beauty of the space.   REF.: https://www.sign96.com     6. Lighting effect design: Adding LED lights inside or at the bottom of the acrylic tube rod can produce unique lighting effects. Through the refraction effect of the acrylic tube, the LED light can produce a soft and bright lighting effect, adding a sense of layering and atmosphere to the interior space. REF.: Shin Kong Mitsubishi Southwest Store     7. Display racks and display cabinets: Combine acrylic tubes into frames, which can be used as display racks or display cabinets to display and display products or artworks. Transparent acrylic tubes allow the displayed items to be better displayed without blocking the view.   8. Indoor furniture:Acrylic pipe sticks can also be applied in indoor furniture design, such as chairs, tables, bookshelves, etc. These pieces of furniture are available in acrylic tubes in different colors and shapes, adding a modern touch and personalization to the interior space.   REF.: https://www.bedbathandbeyond.ca     9. Art installation: The unique transparency and light guide effect of the acrylic rod, combined with the RGB gradient light source, can effectively guide the light and distribute it evenly throughout the rod, creating a unique light guide effect. It can be used to create art installations, adding artistic atmosphere and highlights to the interior space.   The interior design of acrylic pipe sticks can bring innovation, fashion and beauty to the space, while providing practicality and functionality. You can use your creativity to create a unique interior space according to your personal preferences and space needs. However, attention needs to be paid to its material properties and maintenance requirements to ensure safety and durability. Professional designers and architects can provide more professional suggestions and ideas on the application of acrylic interior design.

Q: Should you choose PMMA acrylic, or PC? A: Both have their own advantages and disadvantages, mainly need to consider the usage and environment, the following is a comparison table between acrylic and PC for your reference:    ITEM PMMA (Acrylic) PC (Polycarbonate) Proportion 1.19 1.2 Impact resistance Fragile 30 times stronger than acrylic Transmittance 92% 88% Processing temperature Under 80°C Under 120°C Water absorption 0.3~0.4% 0.1~0.2% Under prolonged UV light exposure Not easy to yellow easy to yellow, Need to add UV absorber layer Flame retardant degree Low (UL 94 level HB) High (UL 94 level V0) Selling cost Ordinary More Expensive   Q: What are the advantages of acrylic PMMA? Transmittance(ASTM D1003) Rockwell hardness (ASTM D785) Heat distortion temperature (ASTM D648)    Bending strength (ASTM D790) Weatherability - the extent to which the color changes with exposure time  The extent to which the flexural strength of PMMA varies with exposure time

Q: Extrusion acrylic process?     SMEACRYLIC is the leader in extrusion manufacturing in Southeast Asia. It has 40 years of extrusion experience. The extrusion process is granular PMMA, which is heated and melted into a molten state. Then, the plastic material is pushed into the mold by extrusion. , and then set by water cooling. After cooling and setting, it will be cut according to the required length. The extruded acrylic products will produce round tubes (rods) or special-shaped products according to different mold shapes. Acrylic extrusion process steps：   1. Material preparation: Melt the acrylic raw material (PMMA particles), usually using a dedicated acrylic extruder. Acrylic is usually supplied in granular form, and different raw materials can be selected according to needs, such as transparency, color, light transmittance, etc.   2. Melting and homogeneous mixing: In the extruder, the acrylic pellets are heated and melted into a fluid state. At the same time, some additives, such as stabilizers, pigments, etc., are usually added to adjust the characteristics and appearance of the product.   3. Extrusion Extrusion: The acrylic melt passes through the screw shaft of the extruder and enters a metal mold with a shape similar to the final product. The shape of the mold can be designed according to the desired product. The acrylic flows through the mold, forming the desired shape.   4. Cooling and curing: Once the acrylic fills the mold, it goes into a cooling zone where it cools and solidifies. This can be achieved by circulating coolant through the mold, or using methods such as cooling fans or water showers to accelerate cooling.     Q: Customized crylic ?     SMEACRYLIC is a professional extruded acrylic manufacturer with rich experience in extrusion. Through different molds, various shapes can be produced. If you have other shapes, please provide drawings, we will evaluate and quote for you. Q: Make colored acrylic?     SMEACRYLIC mainly produce acrylic related products such as transparent, milky white, sand ingots, etc. If you need other colors of acrylic tube rods, you can refer to our fluorescent rod products, which are blue, red, yellow and green. Optionally, if it still cannot meet your needs, please provide the color number, we will evaluate and quote for you, or you can also request the acrylic processing factory to complete the needs by processing and dyeing transparent tubes and rods. Q: What are the dimensions of the extruded acrylic tube?     SMEACRYLIC have the most complete size of extruded acrylic tube, the outer diameter of acrylic tube is :Dia.(OD) 5 ~ 250mm, thickness 1/2/3/4/5mm, more than 130 kinds of stock sizes in stock, and other popular shapes and sizes, welcome to inquire. If you need a round tube with a larger outer diameter, you can consider Acrylic Cast Tube, the maximum outer diameter can reach 600mm. Q: Maximum production length? Although the extruded material can be extended indefinitely, considering the transportation and storage issues, the longest production length of our company is 6 meters. If you need a longer length, it is recommended to take over and glue it, otherwise there is a risk of breakage.

Frequently Asked Questions (FAQ) - Polycarbonate Extrusion Manufacturers   Q1: What is polycarbonate extrusion? A1: Polycarbonate extrusion is a manufacturing process that involves pushing molten polycarbonate resin through a shaped die to create continuous profiles or sheets. This process is commonly used for producing various products with specific shapes and dimensions.   Q2: What are the advantages of using polycarbonate in extrusion? A2: Polycarbonate offers high impact resistance than acrylic, optical clarity, and excellent dimensional stability. Its versatility makes it suitable for a wide range of applications, and the extrusion process allows for the creation of complex shapes with consistent quality.   Q3: What types of products can be manufactured through polycarbonate extrusion? A3: Polycarbonate extrusion can be used to produce profiles, sheets, tubes, and other customized shapes. Common applications include: Construction and Interior Design、Lighting Products、Industrial Applications、Transportation、Electronics、Protective Packaging、Medical Equipment.   Q4: How does the extrusion process impact the optical properties of polycarbonate? A4: The extrusion process, when performed with precision and proper conditions, ensures that polycarbonate maintains its optical clarity. However, it's essential to follow recommended extrusion parameters to prevent issues such as haze or discoloration. The melt temperature control, cooling rate, mold design and calibration, resin quality, post-extrusion treatment, etc. in the extrusion process are all possible influencing factors.   Q5: What should I consider when choosing a polycarbonate extrusion manufacturer? A5: When selecting a manufacturer, consider their experience, production capabilities, quality control measures, and adherence to industry standards. Additionally, reviews and references can provide insights into the manufacturer's reputation and reliability. However, SMEACRYLIC have 40 years of experience in PC production and have produced beer tubes, lampshades, pneumatic tube, precision parts packaging, medical equipment applications, etc.     Q6: Can polycarbonate extrusions be customized for specific project requirements? A6: Yes, many polycarbonate extrusion manufacturers offer customization services. This includes tailored profiles, colors, and dimensions to meet the unique specifications of your project. Q7: Polycarbonate tube standard sizes is as below :   Outter Dia. (mm) Inner Dia. (mm) Thickness (mm) Outter Dia. Tolerance Length (mm) 5 3 1 ± 0.15 2000 6 4 1 ± 0.15 2000 7 5 1 ± 0.15 2000 8 6 1 ± 0.15 2000 8 5 1.5 ± 0.15 2000 10 8 1 ± 0.20 2000 10 7 1.5 ± 0.20 2000 10 6 2 ± 0.20 2000 12 10 1 ± 0.20 2000 12 8 2 ± 0.20 2000 12 6 3 ± 0.20 2000 13 9 3 ± 0.20 2000 13 7 3 ± 0.20 2000 14 10 2 ± 0.20 2000 14 8 3 ± 0.20 2000 15 13 1 ± 0.20 2000 15 11 2 ± 0.20 2000 15 9 3 ± 0.20 2000 16 12 2 ± 0.30 2000 16 10 3 ± 0.30 2000 18 14 2 ± 0.30 2000 18 12 3 ± 0.30 2000 20 18 1 ± 0.30 2000 20 16 2 ± 0.30 2000 20 14 3 ± 0.30 2000 22 18 2 ± 0.30 2000 22 16 3 ± 0.30 2000 25 21 2 ± 0.40 2000 25 19 3 ± 0.40 2000 28 24 2 ± 0.40 2000 28 22 3 ± 0.40 2000 30 26 2 ± 0.40 2000 30 24 3 ± 0.40 2000 30 22 4 ± 0.40 2000 30 20 5 ± 0.40 2000 32 28 2 ± 0.40 2000 32 26 3 ± 0.40 2000 32 24 4 ± 0.40 2000 35 31 2 ± 0.40 2000 35 29 3 ± 0.40 2000 38 34 2 ± 0.40 2000 38 32 3 ± 0.40 2000 38 30 4 ± 0.40 2000 38 38 5 ± 0.40 2000 40 36 2 ± 0.40 2000 40 34 3 ± 0.40 2000 40 32 4 ± 0.40 2000 40 30 5 ± 0.40 2000 45 41 2 ± 0.40 2000 45 39 3 ± 0.40 2000 45 37 4 ± 0.40 2000 45 35 5 ± 0.40 2000 50 46 2 ± 0.40 2000 50 44 3 ± 0.40 2000 50 42 4 ± 0.40 2000 50 40 5 ± 0.40 2000 60 56 2 ± 0.40 2000 60 54 3 ± 0.40 2000 60 52 4 ± 0.40 2000 60 50 5 ± 0.40 2000 70 66 2 ± 0.60 2000 70 64 3 ± 0.60 2000 70 62 4 ± 0.60 2000 70 60 5 ± 0.60 2000 80 76 2 ± 0.60 2000 80 74 3 ± 0.60 2000 80 72 4 ± 0.60 2000 80 70 5 ± 0.60 2000 90 86 2 ± 0.60 2000 90 84 3 ± 0.60 2000 90 82 4 ± 0.60 2000 90 80 5 ± 0.60 2000 100 96 2 ± 0.80 2000 100 94 3 ± 0.80 2000 100 92 4 ± 0.80 2000 100 90 5 ± 0.80 2000 110 104 3 ± 1.00 2000 110 102 4 ± 1.00 2000 110 100 5 ± 1.00 2000 120 114 3 ± 1.00 2000 120 112 4 ± 1.00 2000 120 110 5 ± 1.00 2000 125 119 3 ± 1.00 2000 125 117 4 ± 1.00 2000 125 115 5 ± 1.00 2000 130 124 3 ± 1.20 2000 130 122 4 ± 1.20 2000 130 120 5 ± 1.20 2000 133 127 3 ± 1.20 2000 133 125 4 ± 1.20 2000 133 123 5 ± 1.20 2000 140 134 3 ± 1.20 2000 140 132 4 ± 1.20 2000 140 130 5 ± 1.20 2000 150 144 3 ± 1.20 2000 150 142 4 ± 1.20 2000 150 140 5 ± 1.20 2000 160 154 3 ± 1.50 2000 160 152 4 ± 1.50 2000 160 150 5 ± 1.50 2000 170 164 3 ± 1.50 2000 170 162 4 ± 1.50 2000 170 160 5 ± 1.50 2000 180 174 3 ± 1.80 2000 180 172 4 ± 1.80 2000 180 170 5 ± 1.80 2000 185 179 3 ± 1.85 2000 185 177 4 ± 1.85 2000 185 175 5 ± 1.85 2000 200 194 3 ± 2.00 2000 200 192 4 ± 2.00 2000 200 190 5 ± 2.00 2000 ※ Be able to customize a variety of colors and sizes. ※ Please click here to see the specifications of our Extruded Polycarbonate Tube.   Q8: Are there any environmental considerations with polycarbonate extrusion? A8: Polycarbonate is a recyclable material, and the recycling of plastic helps reduce the need for new raw materials while reducing the impact of plastic waste on the environment. PC is usually marked with recycling number "7". The recycling numbers of other plastics can be referred to as follows:   Q9: How can I request a quote for polycarbonate extrusion services? A9: To receive a quote, contact us SMEACRYLIC through email:[email protected] provide detailed information about your project, including design specifications, quantities, and any special requirements.   Q10: What quality control measures are in place during polycarbonate extrusion? A10: SMEACRYLIC implement stringent quality control measures, including regular inspections, testing for physical properties, and adherence to industry standards. Certifications such as ISO9001 can indicate a commitment to quality.